5) |
Depending on the size of the knife, you cut the iron into an appropriate length using a hardy chisel. For making a big-size knife, fold it over and forge it together. |
6) |
You start to forge it into a shape of a knife, in the order of tongue, spine, and edge.
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7) |
In order to make a tougher blade, Dave beats it to the taper on the edge by the hammer.
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8) |
Gradually, let it cool to room temperature.
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9) |
Start from coarse grinding to fine grinding by changing the numbers of the grinder belt, and finish it to final shape.
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10) |
Secure the blade in a vise and start finishing the surface. From this point, Dave never uses power tools. Everything is done by hand.
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11) |
Burn it using a torch. For Wire Damascus, burn only the edge part. Heat it up till the non-magnet point is reached. Burn it and place it in the oil.
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12) |
Place it in the oven preheated to 3.75 degrees and bake it.
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13) |
Put it in hydrochloric acid for awhile until the pattern comes out.
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14) |
If you desire, dye it black with gun bluing, showing the pattern upwards.
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15) |
Finish the footing such as guard, handle, etc.
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This article has been reproduced with the permission of Knife Magazine. It was featured in their August 1999 Issue. Copyright © 1999 Knife.
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